Local news China

15/11/2024: New Issue of HydroNews is Out!  

Currents of Care: Health, Safety and Environment in Hydropower  

Not just getting the job done, but getting it done safely is our top priority. At the heart of what we do is our unwavering commitment to health and safety and the well-being of all employees, especially on our construction sites. Explore our HSE (Health, Safety & Environment) principles, strict safety protocols, and ongoing training programs to ensure everyone returns home safely and in good health every day.  

Real people in the real world – ANDRITZ site managers. Gain an insight into our Global Site Operation and read the interviews with Senior Site Managers about their daily work, their challenges and what motivates them.  

"Women in Hydropower" is not just a slogan; it's a testament to our commitment to gender parity. Hear from two female managing directors on breaking barriers and succeeding in the hydro industry. 

Hydropower for the Green Transition. Explore how technologies like pumped storage plants and synchronous condensers are stabilizing power grids and advancing a greener, more sustainable world. With hydropower we are enabling the green transition - For the Change.  

Take a moment to read the magazine and learn more about how we're pushing toward shaping a more sustainable, resilient, and inclusive future for all!  

Hydro News No. 38 is available in seven languages. Check it out today!  

Link to online magazine：www.andritz.com/hn-38

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31/10/2024: ANDRITZ to perform major upgrade of Malaysian hydropower plant

An extensive rehabilitation project has been launched for Malaysia’s oldest hydropower plant. TNB Power Generation has selected international technology group ANDRITZ to carry out a major upgrade  the Chenderoh hydropower plant. The aim is to extend the plant’s operational lifespan and increase the capacity of three units by 5%. The order, worth a high double-digit million euro amount, was placed in September 2024.

The Chenderoh plant has been in continuous operation since its last major rehabilitation in the 1990s. Under the current project, ANDRITZ will carry out major uprating works on the turbines and will supply new generators as well as rehabilitation of the hydromechanical equipment related to the generating units. The modernization will also improve the safety and reliability of auxiliary systems, the cooling system for unit 4 and various support systems. Electrical systems will be modernized and new equipment, including a generator transformer and a powerhouse crane, will be installed.

The scope of supply includes engineering, construction, and commissioning of electrical and mechanical equipment, and associated civil works.

The Chenderoh rehabilitation is part of TNB’s broader “Life Extension Program” for its plants. This ambitious initiative underscores the Malaysian energy provider’s commitment to maintaining and improving its hydropower assets to ensure that they continue to operate safely and efficiently, contributing to the overall reliability and sustainability of the country’s power supply.

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09/10/2024: Boosting renewable energy: ANDRITZ to upgrade Vamma hydropower plant in Norway

Norway’s largest run-of-river hydropower plant, Vamma, will undergo a major modernization: Norwegian utility Hafslund has selected international technology group ANDRITZ to upgrade one of the plant’s turbine-generator units.

This will improve the performance and efficiency of Vamma’s unit 11, reinforcing the plant’s role as a key contributor to Norway’s renewable energy sector.

The project will increase the unit’s capacity by 22%, from 100 MW to 122 MW. It includes dismantling, reassembly, testing and commissioning, as well as model testing and supply of new components.

The scope of supply includes a new oil-free Kaplan runner with a water-filled hub, which will not only improve efficiency but also contribute to the environmental sustainability of the plant. With a diameter of 7,300 mm, it will be one of the largest runners installed in Norway. ANDRITZ will also supply a new turbine governor and stator, which will be assembled on site.

The order, worth a low double-digit million euro amount, was placed in mid-2024. On-site assembly of the new stator is scheduled for the first half of 2026. Commissioning of the fully upgraded Vamma 11 unit is expected in early 2028.

Owned by Hafslund, one of Norway’s leading power producers, Vamma is equipped with 12 turbine-generator units, including ten Francis and two large Kaplan turbines. It has a total installed capacity of 343 MW and supplies an average of 1,580 GWh of electricity per year.

“This project is a milestone in our close partnership with Hafslund. By upgrading the Vamma 11 unit, we’re not only boosting its efficiency and capacity, but also extending its operating life to ensure that it continues to support the country's ambitious renewable energy targets,” said Kjetil Toverud, Managing Director of ANDRITZ Hydropower in Norway.

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25/09/2024: Volatile renewables: ANDRITZ enhances Brazilian grid stability with synchronous condensers

New regulatory requirements and a cleaner, more diversified energy mix pose new challenges for grid operators tasked with maintaining a stable power supply. Synchronous condensers have positioned themselves as a reliable, proven, cost-effective and smart solution for these issues, and are bolstering the grid resilience which is negatively impacted by wind and solar power plants worldwide.

International technology group ANDRITZ has signed two contracts to supply new synchronous condenser systems to Brazil. Both projects include the supply of a 330 MVAr condenser. The installation of these systems is an important step towards balancing and stabilizing the Brazilian power system, improving its efficiency, and ensuring a more reliable power supply for the future. One will support the transmission lines between Bahia and Minas Gerais, and the other will support the Ceará SE Crateús region.

“We are immensely proud of the trust our clients have placed in us,” said Sérgio Gomes, Sales Director of ANDRITZ Hydropower in Brazil. “These contracts underscore our strong presence in the market and our ability to deliver cutting-edge, sustainable solutions. Our manufacturing hub in Araraquara, São Paulo, plays a central role in this success, producing high-quality synchronous condensers that meet the demanding requirements of modern power grids.”

ANDRITZ’s scope of supply includes one 330 MVAr synchronous condenser for each project, complete with mechanical and electrical auxiliaries, automation, protection, a coupling transformer, field assembly services, commissioning and assisted operation for both systems. As Brazilnavigates its energy transition, ANDRITZ is committed to delivering innovative solutions that contribute to the development of a cleaner, more resilient power grid.

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22/08/2024: ANDRITZ welcomes Chancheng delegation to foster industrial cooperation

In a significant step to strengthen international collaboration in the industrial sector, ANDRITZ recently had the honor of hosting a delegation from Chancheng District, Foshan City, on August 22, 2024, in Vienna, Austria. The visit, which was attended by key government and business representatives from the Chinese district, represents an important development in reinforcing the relationship between ANDRITZ and the dynamic industrial community of Foshan.

The high-ranking delegation, led by Ms. Wu Lifen, Deputy Chief Executive of the People’s Government of Chancheng and He Yongping, from the Zhangcha Subdistrict Party Working Committee, included government officials and business representatives from the textile, metal, innovation and new materials sectors. The main purpose of the visit was to discuss potential cooperation and provide insights into future growth areas.

ANDRITZ was represented by a distinguished team, including Alexander Schwab, Senior Vice President of ANDRITZ Hydropower, Adolf Fraczek, Commercial Director, and Jens Päutz, Marketing Director. The team presented an overview of ANDRITZ’s global operations with a particular focus on its successful work in China, especially the significant role of the company’s headquarters in Foshan.

The delegation was introduced to the comprehensive work and capabilities of ANDRITZ China and how the company’s innovative solutions have contributed to the growth of various industries in the region. Ms. Wu Lifen also gave an insightful presentation on the Chancheng district, highlighting the region's economic strengths and potential for future cooperation.

The visit culminated in a productive exchange of ideas, during business representatives from both sides shared their visions for the future. This initiative underscores ANDRITZ’s commitment to promoting international exchange and exploring new avenues of cooperation, solidifying ANDRITZ’s role as a key player in global industrial development.

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12/08/2024: Suki Kinari, Pakistan: Successful synchronization of first generating unit

On August 12th, the first unit of the Suki Kinari Hydropower project in Pakistan, constructed by China Energy Engineering Corporation, was successfully synchronized and began generating electricity. The project, the company's largest overseas hydropower project, is located on the Kunhar River in Khyber Pakhtunkhwa Province. With a total installed capacity of 884 MW, the power plant is expected to generate 3.2 GWh of renewable energy annually, save 1.28 million tons of coal and reduce carbon dioxide emissions by 3.2 million tons. The project will provide affordable, clean electricity to more than a million Pakistani households, positively impacting the country's energy mix and environment.

Construction of the Suki Kinari plant began in December 2016, and ANDRITZ signed a contract in November 2018 to supply four complete turbine sets, governors, and ancillary equipment for the power plant. The installation of the first unit progressed through to 2024 and culminated in the successful synchronization on August 12. All four units of the hydropower plant are scheduled to be operational by the end of August 2024.

At 922 m and with 221 MW capacity per unit, Suki Kinari stands as the project with the highest head and the largest single-unit capacity for Pelton turbines currently under construction in Pakistan. Pelton turbines are an ideal solution for high-head applications and offer excellent efficiency across a load range of 0-100%, achieving efficiencies exceeding 92%.

ANDRITZ, with its profound expertise and remarkable achievements in the field of Pelton turbines, provides a solid foundation for the efficient operation and long-term stability of the Suki Kinari hydropower plant. We are convinced that Pelton turbines will be increasingly used and promoted worldwide as hydropower technology develops and will make a significant contribution to the development of clean energy.

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07/08/2024: Pumped Storage Technology: Powering the Clean Energy Future

As we journey towards a #NetZeroCarbon future, the role of bulk energy storage has never been more critical. Pumped Storage Hydropower (PSH) emerges as a game-changer in this transition, offering the most proven, reliable, and cost-efficient technology for bulk energy storage available today.

Why Pumped Storage?

• Best-Proven, Low-Risk Technology: PSH is the world's oldest and most successful form of energy storage, with a very long facility lifetime and minimal operational risks.
• Balancing Volatile Renewable Energy: PSH plants excel in balancing grid fluctuations, seamlessly integrating intermittent renewable energy sources like wind and solar, ensuring a stable and reliable power supply.
• Managing Grid Bottlenecks: By absorbing excess power when production is high and releasing it when demand surges, PSH effectively manages grid bottlenecks.
• Quick Response to Changing Demand: PSH supports grid stability by quickly responding to changes in demand or sudden outages, providing essential flexibility.
• Increasing Grid Inertia and Black Start Capability: PSH contributes to grid stability by increasing grid inertia and offering black start capability, essential for recovering from blackouts.

Supporting Renewable Energy: By enabling the large-scale integration of renewable energy, Pumped Storage plays a vital role in our sustainable energy landscape. It provides the necessary backup to accommodate the variable output from wind and solar, making these green energy sources more viable and efficient.

Pumped Storage is the key to unlocking the full potential of renewable energy - enabling the green transition.

For a better future.
For a greener planet.
FOR THE CHANGE.

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06/06/2024: ANDRITZ to equip the new Silvan hydropower plant in Türkiye

The Turkish water authority Devlet Su İşleri (DSI) has selected international technology group ANDRITZ to supply the electro-mechanical equipment for the new 160 MW Silvan hydropower plant in Türkiye.

ANDRITZ will supply four 40 MW turbines, four generators, associated hydropower plant equipment, and a 154 kV switchyard system.

Strategically located on the Kulp Stream near Diyarbakir in Türkiye’s Southeast Anatolia Region, the Silvan hydropower plant will be an important part of the country’s energy infrastructure. Once operational, it is expected to generate 681 GWh of electricity annually, making a substantial contribution to Türkiye’s energy supply while significantly reducing the country’s carbon emissions.

“We are proud to be part of this important hydropower project and to contribute to the expansion of renewable power in Türkiye,” said Frank Mette, Managing Director of ANDRITZ Hydropower Türkiye. “This project is in line with our mission to contribute to the global transition to sustainable energy generation.”

ANDRITZ has been active in Türkiye for almost a century and operates a company in Izmir. Over the years ANDRITZ has supplied or rehabilitated turbines and generators with a total capacity of about 16,000 MW in Türkiye, which represents a market share of almost 60%. Hydropower accounts for 20.7% of the country’s total installed capacity.

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30/04/2024: ANDRITZ to upgrade Cruachan pumped storage power plant in Scotland

Renewable energy company Drax has chosen international technology group ANDRITZ as the main contractor for the upgrade of its Cruachan pumped storage power plant in Scotland. ANDRITZ will supply two new generating units comprising pump turbines and motor generators, alongside essential main inlet valves.

Cruachan Power Station, located on the shores of Loch Awe in Argyll, is one of just four pumped storage hydro facilities in the UK, playing a critical role in the country’s energy security. It is already a reliable energy source for almost 1 million households.

“Pumped storage hydro is vital to the UK’s energy security, it’s a technology which works in partnership with other renewables. When wind turbines are generating more power than we need, Cruachan steps in to store the renewable electricity so it doesn’t go to waste,” said Penny Small, Drax’s Interim Chief Operating Officer. “

The primary objective of this modernization project is to increase the station's power output by 40 MWs to a total of 480 MWs. Incorporating the latest technological innovations, it will also improve the plant’s operability and reliability and extend its lifecycle. 

Pumped storage power plants are balancing the energy supply and demand by storing excess power from volatile renewables. By using state-of-the-art pumped storage technology to unlock the potential of renewable energy, the Cruachan modernization project represents a major step towards creating a more sustainable and resilient green energy infrastructure in the UK.

“We are proud to have been entrusted with the refurbishment of the Cruachan Pump Storage Power Plant,” said Dominik Fust, Managing Director at ANDRITZ Hydropower Germany. “This project aligns with our mission to contribute to the global transition toward sustainable energy generation.”

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28/04/2024: "Change isn't coming – It's here."

We are not waiting for the future of sustainability – we're shaping it now.

At ANDRITZ, we believe in the power of innovation to bring about positive change. That's why we're pleased to launch our latest FOR THE CHANGE initiative, which aims to strengthen our commitment to sustainable technologies and solutions. As a global leader in engineering excellence, we are committed to making a tangible contribution to shaping a cleaner and greener future for generations to come.

Hydropower, a cornerstone of renewable energy, is at the heart of our mission. With FOR THE CHANGE, we are not only promoting hydropower, but we are also pioneering it by using it as a driver for environmental improvement. By harnessing the potential of water resources, we are creating a sustainable energy future that is both efficient and environmentally friendly.

FOR THE CHANGE is not just a slogan - it's a promise. It represents our unwavering commitment to environmental, social and governance (ESG) principles, with an emphasis on the "E" for Environment. Through our innovative environmental products and solutions, we support our customers in achieving their sustainability goals while reducing their environmental footprint.

Our commitment goes beyond providing cutting-edge technologies; we are actively shaping a positive impact on our planet and society. With solutions for decarbonization and the circular economy, we are driving significant change that goes beyond industry standards.

24/01/2024: Synchronization ANDRITZ to supply equipment for major pumped storage project in Greece 

GRAZ/VIENNA, JANUARY 23, 2024. The Greek company TERNA S.A., construction branch of GEKTERNA Group, awarded the international technology group ANDRITZ a contract for the supply of electromechanical equipment for the new Amfilochia Pumped Storage Complex in the Central Greece region. It is the largest grid energy storage investment in Greece and a milestone project for the country’s clean energy transition. 

Once in commercial operation, the power plant will have a total installed capacity of 680 MW (generation) and 730 MW (pumping) with an estimated total production of approximately 816 GWh of clean and sustainable electrical energy per year. 

The advanced pumped storage plant will act as a green battery by balancing fluctuations in power generation from wind and solar plants, thus ensuring the secure and stable operation of the Greek power grid. 

Given the global increase in energy demand and the growing share of volatile renewable energy sources, economical solutions for storing large amounts of energy are essential. Pumped storage power plants represent the most efficient method of storing large amounts of energy for extended periods of time. They therefore play a key role in the clean energy transition. 

ANDRITZ is proud to be part of this important project and to make a significant contribution to a clean and sustainable energy future through state-of-the-art equipment and expertise. 

The ANDRITZ scope of supply includes the design, manufacture, supervision of erection, and commissioning of six reversible pump-turbine generator units, along with associated auxiliaries and ancillary equipment, governors, excitation and protection system, main inlet valves, draft tube gates as well as digital services. 

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22/12/2023: FNII Project U12 Successful Synchronization

On December 10, 2023, China's first variable speed unit supplied by ANDRITZ was successfully completed its first synchronization test at Fengning Pumped Storage Power Station, achieving another major milestone. 

Fengning Pumped Storage Power Station is located in Fengning, Hebei Province, consisting of two variable speed units which are the first ones in China. The main installation work of the first variable speed unit commenced in August 2022. since after, the installation has been progressing steadily. 

• Stator lifted into pit on Mar. 15, 2023  

• Rotor lifted into pit on Jul. 4, 2023 

• The main installation work completed in mid-Oct. 2023 

• Dry commissioning completed in early Nov. 2023 

• Wet commissioning officially commenced on Nov. 10, 2023 

• First run of the unit on Nov. 27, 2023 

• First synchronization test in turbine mode completed on Dec. 10, 2023. 

ANDRITZ is not only the equipment supplier for the first variable speed units in China, but also the first manufacturer in China to take the lead in organizing various parties to carry out the wet commissioning. It is natural that ANDRITZ would encounter various challenges in the process, such as commissioning test plan and procedures are hard to be drafted, no relevant experience to learn from in terms of its wet commissioning and overall on-site coordination, language and culture barriers that come with multi-national teams, unforeseen issues that occur during the wet commissioning process, and beyond.  

To address the above-mentioned challenges, ANDRITZ commenced with the plan of setting up the commissioning team in June 2022. In September 2022, ANDRITZ Fengning project commissioning team was officially established, consisting of 18 Chinese and foreign commissioning engineers, with Chinese engineer Mr. Pan Bin serving as the chief commissioning coordinator. Among these 18 members, 7 of them are senior commissioning engineers from ANDRITZ Hydro offices in Germany and Austria, and the rest are from ANDRITZ Hydro China, all of them are experienced in site commissioning. 

In March 2023, ANDRITZ began to draft the commissioning test plan and commissioning procedure. To let the foreign commissioning engineers be familiar with the system rules and requirements for commissioning work in China, Pan Bin organized internal meetings to introduce the requirements from Xinyuan Company and the client Fengning in terms of the process management, safety measures, document management, and other aspects for wet commissioning startup. As it is the first variable speed unit in China, its requirements and commissioning scope are different to ANDRITZ’s past project experience and existing document system. Therefore, the initial draft progressed very slowly at the beginning. To solve this issue, we changed our strategy. With necessary input for each system provided by foreign commissioning engineers, the commissioning coordinator integrated all information to one file. The initial draft was reviewed by the entire commissioning team before submitting to Fengning Company for official review and was submitted to the client Fengning for the first review in June 2023. After multiple rounds of communications, clarifications, and document modifications, the first draft was confirmed in August 2023, and the final version was reviewed by a panel of experts invited by the customer at the end of September 2023. On November 10, 2023, the First Variable Speed Unit Wet commissioning and Trial Operation Conference was held, announcing the official start of the wet commissioning work. 

In view of our past project experience, ANDRITZ is mainly responsible for commissioning our own supplied equipment. We barely have any experience in leading the entire power plant equipment commissioning. Nevertheless, ANDRITZ actively communicated and coordinated with our client, learned from fellow commissioning engineers from other companies, and exhausted all resources. As a result, leading by ANDRITZ, we formed a great commissioning team of 62 members from 5 companies and collaborated on-site. ANDRITZ makes sure that every task is covered, and the overall commissioning work is carried out safely and smoothly. 

To enhance communication efficiency, we have meetings on daily basis. The on-site morning meetings are to define the commissioning tasks for the day, while the on-site evening meetings report the work progress of the day and address issues. To ensure the project schedule, we adhere to the principle of “never put off”. 

After five months’ efforts, with everyone working hard day in and day out, we finally completed the synchronization test of the first unit successfully, a key milestone of the project.  We are glad that we achieved the target that our client set in mid-year. The successful synchronization is a big step forward for whole project. Furthermore, it made us more confident with the following commissioning work. None of the involved engineers has any experience in commissioning of the variable speed unit before, so the hardships in the process need not be said. Even so, with great perseverance and team spirit, we have overcome all difficulties and challenges, and achieved a phased victory in commissioning work. We are very proud of our commissioning team. 
 

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19/12/2023: New Milestone of Zhen An Project

Great news from Zhen An project, new milestones achieved——Unit 1 is ready for final commissioning, and unit 2 finished installation of generator stator and rotor.

Shaanxi Zhen An Pumped Storage Power Station is located in Yuehe Town, Zhen An County, Shangluo City, Shaanxi Province. The mechanical and electrical equipment installation started in year 2021, with efforts of all teams, the installation has been progressing steadily.

• The Spiral Case and Stay Ring installation started on Apr. 8^th, 2022.
• Preassembly of the Distributor started on Jan. 14^th, 2023.
• The Runner lowered into pit on Feb. 13^th, 2023.
• Motor Generator Stator lowered into pit on May 15^th, 2023.
• Motor Generator Rotor lowered into pit on Jun. 4^th, 2023.
• The Main Inlet Valve and its accessories installation completed on Jul. 8^th, 2023.
• Run out check was done successfully on Jul. 12^th, 2023.
• The Governor Hydraulic Oil System and Control System installed on Aug. 10^th, 2023.
• The dry commissioning of Static Frequency Converter finished on Oct. 21^st, 2023.
• Main installation was done by Oct. 31^st, 2023.
• The dry commissioning of Excitation System finished on Nov. 6^th, 2023.
• The dry commissioning of Governor Hydraulic Oil System and Control System finished on Nov. 10^th, 2023.
• Energizing of the power plant from Grid on Nov. 1st, 2023.

Up to now, the first Main Transformer and Station Service Transformer were energized and put into operation. The Unit 1 was ready for wet commissioning since Dec. 1^st, 2023.

The following Units installation and commissioning work is progressed in a tense and orderly manner. The Unit 2 Stator and Rotor were lowered down into pit and installed in their position in Sep. 2023. As the core parts of Motor Generator, the above mentioned two components are both gigantic in size and weight. The Stator is around 8.6 meters in diameter with 276.5 tons, while the rotor is around 5.7 meters in diameter and with gross weight up to 410 tons.

After finishing those two important milestones, the main installation of Unit2 could be started, the work is planned to be finished by the end of year 2023. The commissioning of Unit 2 will be followed accordingly. In General, all 4 Units of Zhen An Pumped Storage Power Plant are scheduled to be put into operation one by one in year 2024.

In recent years, our equipment supply was difficult than before in terms of design, procurement, manufacturing, and logistics affected by external environment for variety of reasons, ANDRITZ has overcome them all to complete the delivery of the key parts. Up to now, the last Unit remaining parts is planned to be done delivery by March 2024.

In addition, the water filling of lower reservoir reached elevation of 945m, which was the normal water level, on Sep. 25^th, 2023. The reach of this significant milestone marks the completion of another major target node, laying a solid foundation for the first unit to be put into operation for power generation. ANDRITZ team for Zhen An project will continue to be fully committed and actively cooperate with all parties, ensuring qualified delivery, service and commissioning. We will make utmost efforts to push ahead the site progress and reach the target of all Units commercial operation in 2024.

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14/12/2023: Luang Prabang – Successful Factory Acceptance Test of Draft Tube Unit One

The hydroelectric power project Luang Prabang successfully performed the first important Factory Acceptance Test of the draft tube of unit one at Techcent, Chengdu, West China.

The draft tube is the huge turbine outlet with approximate height of 17 meters and a total weight of approximately 200 tons. The transport from Chengdu to Luang Prabang HPP will take approximately 2 weeks, arriving at the site around end of February 2024. 

The performance of our ANDRITZ Hydro China was outstanding and was accompanied by experts from the owner Luang Prabang Power Company Limited (LPCL), CK Power Company Limited (CKP), their Engineer AFRY and the EPC Contractor Ch. Karnchang Laos, who accepted the Factory Acceptance Test.

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07/10/2023: HydroNews No. 37 new edition customer magazine now available 

We are pleased to present the new issue of our customer magazine HydroNews No. 37. We cover topics ranging from research and development at ANDRITZ including the inauguration of the world's largest test rig for turbines and a cooperation with Formula 1 Sauber Technologies, to interviews on the topic of "Women in Technology" highlighting a diverse workforce. A showcase of projects from all over the world and presenting of innovative products such as synchronous condensers are demonstrating once again heads-on experience and the high commitment of our employees to make the world a better place with hydropower. 

Success built on sustained innovation- Research & Development in ANDRITZ. 

Hydropower is a mature and established technology. In order to continue adapting to the constantly changing operating requirements on the world market to support the energy transition effectively and sustainably, it requires continuous improvement and further development. Research & Development is an essential part, a rock-solid foundation of ANDRITZ to provide our customers with the best and most modern equipment. 

ANDRITZ is the world market leader for electromechanical equipment for hydropower plants. To maintain this position, we consider it our obligation to ourselves and our customers to constantly improve our products and services to be able to offer the best possible solutions.  

We are strongly committed to the energy transition. We believe in a green, clean, and sustainable future. Hydropower, as the largest producer of renewable energy, makes an essential contribution to achieving the global net-zero targets. With a strong R&D department and a diverse and dedicated workforce, we are ready to create new ideas and solutions and turn them into reality. 

Join us on our journey through ANDRITZ Hydro and the world of hydropower R&D. 

To read all articles online, please follow this link:  www.andritz.com/hn-37.

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10/08/2023: ANDRITZ receives major modernization order for Jaguara hydropower plant, Brazil

The Brazilian company ENGIE Brasil Energia awarded international technology group ANDRITZ a contract for modernization of the Brazilian Jaguara hydropower plant.

Located in Rifaina, State of Sao Paulo, the 424 MW hydropower plant is an important asset of ENGIE´s hydro generation fleet, and in uninterrupted operation since 1971. The project is expected to be completed by the end of 2028.

The ANDRITZ scope of supply includes the modernization of the four Francis turbine generator units with a capacity of 106 MW each, the governors, the excitation system, the automation system, and all related auxiliary systems. The contract will be executed by ANDRITZ Hydro Brazil.

The project aims at the extension of asset lifetime and its performance improvement.

The contract increases the long-lasting partnership between ENGIE and ANDRITZ and is the biggest contract ANDRITZ Hydro Brazil ever signed for a single hydropower plant modernization project. By securing this prestigious contract, ANDRITZ has further consolidated its position as a leading player in the Brazilian hydropower market.

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20/07/2023: Exciting milestone achieved at Fengning II Pumped-storage power plant in China!

At beginning of July 2023, the first variable-speed unit rotor of Fengning II Pumped-storage power plant, Hebei Province, China, was successfully lifted into the pit.

With approx. 500 tons the rotor is the heaviest component, overcoming challenges due to a small air gap. Meticulous planning, five meetings, and 52 inspection checkpoints ensured a safe and precise lift. This accomplishment marks a significant step forward for clean energy production in Hebei Province.

Fengning II is the world's largest pumped-storage power plant with 10 fixed-speed units and two variable-speed units, 300 MW each, and a total installed capacity of 3,600 MW. The rotor's design, inspired by the renowned Goldisthal project in Germany, showcases the ingenuity and reliability of ANDRITZ's technology. The number of necessary parts used to fix the end of the winding to resist radial forces while ensuring stability are assembled by a shrinking process.

Congratulations to all parties involved in this remarkable achievement!

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05/07/2023: The Ambassador of Austria to China visited ANDRITZ Chengdu Branch

The Austrian Ambassador to China, H.E. Mr. Andreas Riecken, visited Sichuan Province from June 14 to 15, 2023 and met with provincial and municipal leaders on strengthening the cooperation.

It was the Ambassador's first visit to Sichuan since taking office in August 2021.

Accompanied by Mr. Guenther Lazelsberger, the Consul General of the Austrian Consulate in Chengdu, the Ambassador and his delegation visited ANDRITZ Chengdu Branch in the afternoon of June 14. Mr. Karl Schloegelbauer, General Manager of ANDRITZ Hydro China, and Mr. Zhang Shenglin, Manager of ANDRITZ Chengdu Branch, warmly received the Ambassador and his delegation. ANDRITZ Chengdu Branch is the turbine and generator manufacturing base for ANDRITZ Hydro China, headquartered in Austria. 

During the meeting, ANDRITZ first gave a brief introduction of the business areas of the ANDRITZ Group and its Hydro business. An overview of the development of the hydropower business in recent years and the future development trends was given. In the presentation, ANDRITZ demonstrated that several parts of the hydroelectric power generation equipment are large and heavy. Therefore, the delegation was very curious about how they are transported to the site. In this regard, ANDRITZ Hydro explained to our guests the advantages and disadvantages of the geographical location of the Chengdu workshop. Sichuan province is in the southwest of China and has a huge amount of water resources across the province. At the same time, it is relatively close to Southeast Asian countries such as Vietnam and Lao PDR, with their growing hydroelectric power demand. In the southwest, Southeast Asia can be reached through land transport, the Mekong and other river transport. To the east, the Shanghai port can be reached through the Yangtze River or by road and then further by sea. Another transport option from/to Chengdu is via railway with its connection even to Vienna, Austria (China-Europe freight trains).

Afterwards, H.E. Mr. Riecken and the delegation visited our workshop and had a field tour to get a general idea of the main components of the products being processed in the Chengdu workshop. The Ambassador and the Consul General expressed their recognition of ANDRITZ's technical expertise and manufacturing competency, expressing their hope that ANDRITZ can consolidate its position in China. The Austrian Embassy and the Consulate in China will do their best to provide support for the development of Austrian enterprises in China. ANDRITZ Chengdu Branch is the only Austrian enterprise that the Ambassador and his delegation visited during their two-day trip in Sichuan. We are greatly honored by the visit of H.E. Mr. Andreas Riecken and his delegation. The encouraging words are still in our ears, giving us more impetus to move forward.

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13/06/2023: ANDRITZ participated in the 18^th Asian Clean Energy Forum (ACEF)

“Navigating toward a Carbon-Neutral Future through Clean Energy Solutions”.

Above was the main theme of this year's Asian Clean Energy Forum (ACEF), held June 13-16 in Manila, Philippines. The Asian Development Bank, together with its co-organizers, the United States Agency for International Development (USAID) and the Korea Energy Agency (KEA), invited clean energy professionals from across the Asia and Pacific region - including government agencies, the private sector, equipment and service providers, financiers, researchers, and other stakeholders - to the 18th Asia Clean Energy Forum (ACEF) at its headquarters in Manila.

In total, more than 1,000 people from around the world participated in this event, which provided a perfect platform for productive discussions and sharing of expertise and experiences in all areas.

One of the Deep Dive sessions was entitled "An Ocean of Energy", where, among others, ANDRITZ Hydro presented "Advanced Technologies to convert the Power of Oceans into Electric Energy". ANDRITZ is aware of the role that ocean energy can play in the future and is contributing to the development of trendsetting concepts. Optimized solutions are developed for each geographical location.

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15/05/2023: Installation milestones Shaanxi Zhen An PSPP

On May 15, 2023, the generator stator of unit 1 of the Shaanxi Zhen An pumped storage power plant was successfully lowered into the pit and is now ready for installation. In addition, the rotor of the same unit was lowered into the pit on June 04, 2023. With the completion of these two important milestones, a solid foundation has been laid for the main installation of the generator and the entire unit.

The equipment for the Zhen An pumped storage power station is manufactured by ANDRITZ Hydro. More precisely, the stator windings and the laminated core of the motor-generator will be manufactured at the ANDRITZ workshop in Austria, and the stator frame and other accessories will be manufactured at the ANDRITZ workshop in Chengdu, China. The outer diameter of the stator is approximately 8.6 meters with a net weight of about 277 tons. With an outer diameter of approximately 5.7 meters and a net weight of about 375 tons, the rotor of the motor-generator consists of the rotor pole, rotor star, rotor rim, and other accessories. 

Since 2021, the project was negatively affected by the pandemic such as the shortage of raw materials, the hampered logistics and the closedown in Yangtze River Delta Region. ANDRITZ has overcome all these problems by making double efforts, actively organizing manpower and material resources, and optimizing its technology to complete the manufacture of these key parts with guaranteed quality and quantity.

Stator and rotor erection will be carried out entirely done at site in the erection bay in the powerhouse. The work is executed by a third-party installation company under the thorough guidance and close supervision of the ANDRITZ site manager and its supervisory team. The stator assembly work includes stator coupling, dovetail assembly, stacking, winding, brazing and other necessary procedures. The stator if the first unit has passed the magnetizing test, high voltage test and all other site tests as well as the corresponding inspections. The assembly of the rotor includes the assembly of the rotor rim, pole assembly, damper winding, and connection procedures, and more. The insulation test, resistance test and alternating current impedance test as well as high voltage test were successfully performed on , so the targeted milestone of lifting the rotor into the installation position was achieved. This means that unit 1 of the Zhen An project is now ready for main installation, paving the way for its synchronization by end of year 2023!

Shaanxi Zhen An Pumped Storage Power Plant is located in Yuehe City, Zhen An County, Shaanxi Province. It is a large-scale project of the State Grid Corporation of China to revitalize and develop old, impoverished areas, optimize energy structure and implement the western development strategy. It is also the first pumped storage power plant built in northwest China. It is also the first pumped storage power station built in northwest China. The power station is composed of the upper reservoir, the lower reservoir, the water transmission system, the underground power plant, the switchyard, and other structures. The total installed capacity is 1,400 MW, including four reversible pumped storge units, rated 350 MW each. The power plant is designed to generate 2.341 billion kWh of electricity per year and is connected to the Shaanxi power grid at a voltage of 330 kV. It is scheduled for completion and commissioning by 2024

The four pumped storage units supplied by ANDRITZ China for this project are the largest in their reference so far in terms of unit output. In addition, the scope of supply also includes the excitation system, the governor, the static frequency conversion starting device, the disconnector switch, the relay protection, and computer supervising and monitoring system, and more.

As one of the globally leading suppliers of equipment and services for hydropower stations, ANDRITZ values the Chinese hydropower market and attaches great importance to Xinyuan company. ANDRITZ will continuously invest further resources in the Zhen An pumped storage power station project and spare no effort to advance the installation progress and achieve the target of commercial operation in 2024.

Technical data:
Total output: 1,400 MW
Scope: 4 × 350 MW
Head: 440m
Voltage: 18kV

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14/03/2023: Model verification test for the hydraulic development model of ANDRITZ pump turbine in the 400–500m head range in IWHR

ANDRITZ Hydro China started the hydraulic development of pump turbines in the 400–500m head range in August 2021. The development objectives are to maintain or improve the energy performance of pumps and turbines, to improve pressure pulsation characteristics, to maintain or improve the cavitation performance of the pump, and to improve the four-quadrant characteristics and the margin of "S" zone.

In order to verify the effectiveness of the development results, ANDRITZ Hydro China conducted a third-party model verification test at the test rig of the China Institute of Water Resources and Hydropower Research from February 6th to 21st, 2023.

On February 22, 2023, a meeting was held in Beijing to review the results of model tests on the hydraulic development of 400-500 m pump turbines. Invited experts, specialists and representatives from State Grid Xinyuan Co., LTD., China Southern power grid, China Three Gorges Construction (Group) Co., LTD., Power China Huadong Engineering Co., Ltd., Power China Beijing Engineering Co., LTD., Power China Northwest Engineering Co., LTD., and Power China ZhongNan Engineering Co., LTD., Tsinghua University, China Agricultural University, China Institute of Water Resources and Hydropower Research, ANDRITZ HYDRO China participated in the evaluation of the verification test result. 

The validation test results showed that the new hydraulic design model for hydraulic development in the range of 400 to 500 m head meets the expected requirements in terms of energy and flow characteristics, pressure pulsation level, "S" characteristics, pump cavitation characteristics and other performance. The pressure pulsation characteristics have been significantly improved, and the maximum pressure pulsation in the vaneless area is 4.61% lower than the original model. The rated net head of the turbine under 50% load (including no-load condition) and above is 2.5% lower than the original model. The "S" characteristics have been significantly improved and the safety margin of the "S" zone has been increased by 61.18 m compared to the original model.

Following the design and manufacture of the FengNing II variable speed machine and the ZhenAn pumped storage machine, ANDRITZ Hydro China has intensified the targeted hydraulic development and scientific research to meet the specific requirements of the Chinese market. The hydraulic model developed for a head of 400–500m fully meets the requirements of the Chinese pump turbine market, and remarkable results have been achieved that are competitive in the market.

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23/02/2023: ANDRITZ receives major rehabilitation order for Old Hickory hydropower plant, United States

U.S. Army Corps of Engineers’ Nashville District awarded international technology group ANDRITZ a contract for rehabilitation of the turbines and generators at the Old Hickory hydroelectric power plant.

U.S. Army Corps of Engineers’ Nashville District awarded international technology group ANDRITZ a contract for rehabilitation of the turbines and generators at the Old Hickory hydroelectric power plant. The 162 MW power plant is located on the Cumberland River in Central Tennessee near the town of Hendersonville. Once fully commissioned, power generation is estimated to be about 565 GWh per year. Commissioning of the first unit is expected in August 2026.

The ANDRITZ scope of supply includes the design, manufacture, transport, erection, testing and commissioning of three Kaplan turbine generator units with a capacity of 40.5 MW each, along with associated auxiliaries and ancillary equipment, with an optional fourth unit. The contract will be executed by ANDRITZ’s US subsidiary in Charlotte, North Carolina.

By securing this prestigious contract, ANDRITZ has further consolidated its position as a leading player in the United States’ hydropower market.

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08/02/2023: Thac Ba, Vietnam – Rehabilitation contract for oldest turbine in North Vietnam

ANDRITZ has received from Thac Ba Hydropower Joint Stock Company (TBC) a contract for the upgrade of three generating units of Thac Ba Hydropower Plant on the Chay River, the hydropower plant longest in operation in Northern Vietnam.

The aim of this rehabilitation project is to ensure the service life and operational safety until the end of the renewed concession as well as to achieve an environmental improvement by installing oil-free bearing systems on wicket gates and oil-free hubs of the new runners as well as applying latest cutting-edge hydro turbine governor technology. All three units will be renovated consecutively from 2024 to 2025. After refurbishment, Thac Ba HPP power generation performance will be significantly enhanced by considerable improvement of the generating unit efficiency. With a plant installed capacity of 120 MW and an annual average energy production of about 400 GWh, Thac Ba HPP is dispatching clean and sustainable electricity to Vietnam power network as well as playing a key role in balancing and stabilizing the national grid.

The ANDRITZ’s scope of supply consists of three 40 MW Vertical Kaplan runners with guide vanes, new governor systems along with overspeed protection devices for three existing units, as well as three sets of forty-four generator rotor poles and associated technical services. The works will be undertaken jointly by an international ANDRITZ team from Austria, China, and Vietnam. Hydraulic calculation and runner design will be carried out in the ANDRITZ location in Linz, Austria, and electrical calculation and mechanical design of generator rotor pole will be carried out in the ANDRITZ location in Weiz, while the manufacturing of the new Kaplan runners, guide vane and rotor pole, and overall project management, logistics and transport, engineering, erection supervision and commissioning will be executed by ANDRITZ China as the lead contractor with local support of the ANDRITZ Vietnam team.

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07/12 2022: Kidston PSPP, Australia – Moving forward

 Currently, the first components for Kidston PSP are arriving from abroad, all embedded parts for two pump turbines such as the draft tube, the draft tube gate, the spiral case and the stay ring were successfully delivered to the site storage in October 2022.

Other deliveries for the plant are scheduled till mid-summer 2023. We informed some weeks ago.

The 250 MW Kidston Pumped Storage Hydro Project (K2-Hydro) is the first pumped hydro project in Australia for over 40 years, the first to be developed by the private sector, and the third largest electricity storage device in the country. ANDRITZ is supplying the complete electro-mechanical equipment including a 10-year-O&M contract for this prestigious project.

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20/10 2022: Gulpur, Pakistan – Festive inauguration ceremony

On September 28th, 2022, the inauguration ceremony of the 102 MW Gulpur run-of-river plant in Pakistan was held at site in the in the state of Azad Jammu & Kashmir, Pakistan.

The ceremony was chaired by Mr. Qamar Zaman Kaira (Advisor to the Prime Minister on Kashmir Affairs & Gilgit-Baltistan) and was co-chaired by Mr. Kim Hoe Chun (CEO, KOEN). Moreover, the ceremony was attended by almost 475 guests including project sponsors, lenders, advisors, representatives of the Pakistan government, the government of Azad Jammu & Kashmir, and the local community.

The owner, Mira Power Ltd. – a special purpose company of the Korea Southeast Power Company Limited (KOEN) – entered the turnkey EPC contract with Daelim/Lotte. ANDRITZ signed the contract with the Korean Joint Venture Daelim/Lotte for the supply of electromechanical and hydro-mechanical equipment in December 2015. The contract scope for ANDRITZ comprised the entire electro-mechanical and hydro-mechanical equipment for the power plant including two vertical Kaplan turbine-generator sets with a power output of 51 MW / 64.7 MVA each, as well as complete plant control and automation and electrical power systems, and auxiliary equipment. Design, manufacturing, test, supply, installation, and commissioning as well as training for the nominated O&M team rounded out the contract.

ANDRITZ mobilized the site in April 2016. Energization of the interconnection facilities took place in November 2019 and synchronization was completed in February 2020. After the reliability run test was also successfully completed, the power plant started commercial operation in March 2020. ANDRITZ is proud to state that as of 30-Sep-2022, we had 1,390,470 safe man hours without LTI (Lost Time Injury).

Gulpur is helping to improve the stability of the Pakistani national grid with the use of green energy from hydropower. ANDRITZ is proud to be part of this project.

Read more about the project.

Project Details: 
Total output: 102MW
Scope: 2 x 51 MW Kaplan
Net Head: 56.7 m
Dam: H: 66.5 m, L: 205 m
Design flow: 201 m3/sec
Tunnel length: 2 x 160.3m

Read more...

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16/09 2022: Pac Ma Hydropower Project in Vietnam - Four units into operation!

On August 31st, 2022, all four units of the Pac Ma hydropower project - the largest Bulb turbine project in Southeast Asia - were put in operation successful.

The project has really gone to the completion perfectly thanks to the commitment of all parties involved.

It is an amazing success of four units from commissioning into operation within only two months and it proves the high quality of electromechanical equipment by ANDRITZ - from design to manufacture to installation to commissioning – everything went smooth and successful.

Here the timeline of the commissioning:

• July 3rd: Client got approval on energization of transmission line, whole GIS, unit 3 and unit 4 main transformer.
• July 15th: Unit 4 completed 72 hours trail run successfully and put into commercial operation.
• July 16th: Unit 3 completed 72 hours trail run successfully and put into commercial operation.
• August 05th: Client got the approval on energization of unit 1 and unit 2 main transformer.
• August 19th: Unit 1 completed 72 hours trail run successfully and put into commercial operation.
• August 30th: Unit 2 completed 72 hours trail run successfully and is ready to put into commercial operation.

It is a wonderful cooperation result by all parties involved in the project: the PAC MA client, the installation company Coma26, ANDRITZ China, ANDRITZ Vietnam, ANDRITZ Austria in Weiz and Linz. From management to the site staff, all contributed professional technology, expertise and positive contractual spirit.

Technical details:
Total Output: 176 MVA
Scope: 4 × 44 MVA from Unit to GIS 
Voltage: 13.8 kV
Head: 14.19m
Speed: 107.14rpm
Runner diameter: 6200mm

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07/09 2022: ANDRITZ receives contract to deliver electro-mechanical equipment and technical services for Ialy hydropower plant extension project, Vietnam

International technology group ANDRITZ has received an order from Vietnam Electricity (EVN), a leading economic group in the energy sector in Vietnam, to supply the complete electro-mechanical equipment and technical services for the Ialy hydropower plant extension project located in Sa Thay district, Kon Tum province, and Chu Pah district, Gia Lai province, in Vietnam.

With the installation of the expansion, the total installed capacity of the Ialy hydropower plant will be increased by more than 30 % to 1,080 MW. The project is expected to be completed in 2025.

Read more in the press release

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24/08 2022:  The spiral case and stay ring for Unit 3 of Shaanxi Zhen An Project successfully passed the Factory Acceptance Test.

On July 22, 2022, the spiral case and stay ring for Unit 3 of Shaanxi Zhen An Pumped Storage Power Station has successfully passed the Factory Acceptance Test and will be shipped to the project site shortly.

Since 2021, there were multiple uncertainties caused by Covid-19, such as the shortage of raw materials, the impeded logistics and the workshop lockdown in Yangtze River Delta Region, ANDRITZ has overcome such difficulties by redoubling its efforts, actively organizing manpower and material resources, and optimizing its manufacturing process so as to complete the manufacture of this key component on time with quality guaranteed, laying a solid foundation for the further execution of the project at site.

Shaanxi Zhen An Pumped Storage Power Station is located in Yuehe Town, Zhen An County, Shaanxi Province. It is a major project of State Grid Corporation of China to serve the revitalization and development of old impoverished areas, the optimization of energy structure and the implementation of western development strategy. It is also the first pumped storage power station built in northwest China. The power station is composed of the upper reservoir, the lower reservoir, the water transmission system, the underground power plant, the switchyard, and other structures. The total installed capability is 1400 MW, with each reversible pumped storge unit rated at 350MW. It is designed to generate 2.341 billion kWh of electricity per year and is connected to Shaanxi power grid with voltage of 330 kV. It is scheduled to be completed and put into operation by 2024. So far, the pumped storage units for this project provided by ANDRITZ are the largest ones in its reference in terms of unit output. In addition, the supply scope also includes the excitation system, the governor, the static frequency conversion starting device, the disconnector switch, the relay protection, and computer monitoring system, etc.

As one of the globally leading suppliers of hydro generating equipment and services, ANDRITZ cherishes Chinese hydropower market and attaches great importance to Xinyuan company. ANDRITZ will continually invest more resources to Zhen An project and spare no effort to push ahead the design and manufacturing under the principle of ensuring project quality, the project schedule, the on-time site installation and timely commercial operation.

Technical data:
Total output: 1,400MW
Scope: 4×350MW
Water head: 440m
Voltage: 18kV

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22/07 2022: Pac Ma Hydropower Project in Vietnam - First Unit Synchronized

On 6th of July in Pac Ma Hydro Power Station: the first unit (Unit 4) was successfully synchronized, and there are three more to go!

The commissioning team had achieved the first turn of unit 4 back on January 18th, 2022, but the synchronization of the first unit had been pending until July of 2022. This was due to COVID-19 impact and civil construction delay because the process of energizing of the transmission line was postponed by relevant authorities.

Although the delay of the transmission line was unexpected and the site resource were limited due to the project extension, ANDRITZ team kept pushing the site progress tightly and closely with client:

• February 2022: The last unit stator assembly was successfully completed, thus ANDRITZ was awarded with a bonus from client for the successful acceleration of four units stator assembly work. 
• End of March: The second unit (Unit 3) installation was completed and in April, it was ready for synchronization. 
• May: The third unit (Unit 1) installation was completed.
• End of May: Three milestones of the last unit (Unit 2) were achieved, the lowering of the runner hub, lowering of the bulb, and lowering of the rotor.
• June: The third units (Unit 1) dry commissioning was completed, but the wet commissioning could not proceed due to the gates’ overhaul.
• June 30th: Client got the permission of transmission line energization.
• July 3rd: Transmission line, GIS, main transformers, and station service system energized successfully. 
• July 6th: First unit (Unit 4) was successfully synchronized, and the 3-day-trial run commenced.

Meanwhile the stator and the bulb including the hatch cover of last unit (Unit 2) were installed, which means the last unit is also near completion.

We expect all four units to be put into operation within the next two months, meaning an impressive and overwhelming history-marking feat in the hydropower industry: four units in operation within only two months!

Technical details: 
Total Output: 176 MW
Scope: 4 × 44 MW from Unit to GIS
Voltage: 13.8 kV
Head: 14.19m
Speed: 107.14rpm
Runner diameter: 6200mm

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23/06 2022: Xekaman 3, Laos - Successful Completion of Two Units

The Xekaman 3 hydropower project is a refurbishment project which suffered serious overflooding on plant site after a 5-year operation.

Combined investigation results with optimized refurbishment methods, extraordinary effort, and top tier technology the ANDRITZ team could overcome numerous hinderances and problems and finally successfully execute the execution of both units of this hydropower plant on the Nam Pagnou River, which is highly commended by the client. 

Besides the COVID pandemic and lockdowns, limitation of transportation, and shortages of supplies, one of the biggest challenges were that the powerhouse foundation was found going tapper 0.08 mm/ meter. This was rectified by the ANDRITZ site team while guiding erection and installation which resulted in no vibrations and no need of balancing the units during commissioning.

The refurbishment contract was split into two parts. The first contract for the main turbine, generator and MIV, the second contract for automation, electrical equipment, and for service of guiding the assembly, installation and the complete commissioning.

With maximum personal commitment from the ANDRITZ teams on-site, the clients’ goal to reach power generation as soon as possible was supported: unit 1 put was put into operation on May 18th, 2022, unit 2 on May 30th, 2022, one and half month ahead of the contract date. The completion certificates of the two units after the 72-hours trail run have been received.

We are very proud of the teams and their personal commitment on executing the project under such tough circumstances and living conditions.

Site Manager and Turbine supervisor Mr. Xie Qiang: 

At 5:40 PM on May 30th, with a burst of applause in the central control room, U2 officially entered 72-hours trial operation, so far realized the dual machine full load operation, my heart was full of pride and joy, but also instantly felt the release of a lot of fatigue and pressure. Although I have been working on the project site for more than 9 months continuously, I still had to face the risk of the epidemic and the difficult living conditions, but I have overcome these difficulties and insisted on doing the work well. Now I feel that all the efforts are worth it, which makes me stronger and gain more experience.

As a SM, I am not so rich in experience yet, and the challenges have been polishing my skills along the way. During this process, I am very grateful for the support and understanding of the whole project team for my work, especially for the trust in me from the management and giving me this rare opportunity to challenge and improve myself.

Test team leader and EPS EV&CE Mr. Han Xiaoyi: 

I will be retiring with October this year. Now, I can say the success of project Xekaman 3 completes my career. I’m so delighted to work with the young team and share my experience with them, and they keep me energized at the same time.

AT SE and Control CE Mr. Lin Zhenhua: 
I am mostly driven by my eagerness to reunite with my family as I have a new-born. I am happy my hard work paid off, and the task is done ahead of time, so I can go home earlier with a light heart.

Protection CE Mr. Li Gang:

We can always create magic!

Generator SV&CE Mr. Padmanaban: 

We did it! Even the foundation was inclined, we rectified and balanced it during installation, the result reached as vibration is very lower even from first start. Amazing. But six days a week, 10 hours a day, working at site (without any local holidays) is very tough to the body, I survived, but it is not advisable.

Governor CE Mr. Imsan: 

I’m from Andritz Indonesia. I jumped from the Nam Tehun1 project site to Xekaman 3 site, and I found it is very easy to carry out my duty with the support from Chinese and Indian and Vietnamese colleagues. A successful example of “One ANDRITZ”!  

Technical details: 
Total Output: 255 MW
Scope : 2 × 127.5 MW
Voltage  : 15.75 kV
Head : 456.77 m
Speed : 500 rpm
Runner diameter : 1,601mm

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March 2022: Thac Ca 1, Vietnam – Successful completion of project in difficult circumstances

On 22nd of February 2022, the Preliminary Acceptance Certificate (PAC) for Thac Ca 1 HPP was granted by the project owner and the power plant started officially commercial operation.

Since the commencement of the project, the COVID-19 pandemic, earthquake, and the complex geologic structure have made the construction on site more difficult and forced the client to do some additional investments. To obtain an additional loan from the Bank, the client promised to run the first unit of the power station on 18th of January 2022, as a token to demonstrate their loan repayment capacity. Bank representatives have witnessed the first run as well.

However, when the client made the agreement with the bank, the actual site situation was dire, as the dry commissioning of unit was completed end of December 2021, and most ANDRITZ test engineers moved to another project site. Moreover, the water storage was not done due to the spillway gates installation being delayed. 

Nevertheless, our client’s target is ANDRITZ’s target. ANDRITZ is always anxious about what our clients anxious about, and fully responds to their needs.

The COVID-19 pandemic caused many travel restrictions, and this made it harder for ANDRITZ to dispatch enough test engineers to the site in time, but our commissioning coordinator Mr. Pan Bin and site manager Mr. Peter Foessl have managed to run the unit with the personnel available. This is the first time we have started to run a unit under such tough circumstances (only with control test engineer, generator test engineer and installation supervisors available). On all accounts, all's well that ends well. We finally started the unit at 21:35 p.m. and reached 30% of rated speed at 22:30 p.m. on 18th January 2022. The client was satisfied with the result and the milestone was reached successfully.

With joint efforts, our client delivered on the promise to the Bank and kept the project advancing smoothly.

Our site engineers didn’t even have time to enjoy the moment of this achievement, as they were on their way to next project site. 

We would like to express our gratitude to all HYDRO China colleagues who are still working on our overseas project sites currently. 

Technical details:
Total Output: 176 MW
Scope: 4 × 44 MW 
Voltage: 13.8 kV
Head: 16.5m
Speed: 107rpm
Runner diameter: 6200mm

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February 2022: ANDRITZ to modernize second generating unit at the Jebba hydropower plant in Nigeria

International technology group ANDRITZ has received an order from Mainstream Energy Solutions Limited for the modernization of another generating unit at the Jebba hydroelectric power plant on the Niger River.

International technology group ANDRITZ has received an order from Mainstream Energy Solutions Limited for the modernization of another generating unit at the Jebba hydroelectric power plant on the Niger River. This contract follows an order to modernize the first unit 2G6 received in January 2021. Commissioning has been scheduled for beginning of 2024. 

The ANDRITZ scope of supply and services comprises the entire electro-mechanical and hydro-mechanical equipment for unit 2G5, including a 96.4 MW turbine, a 103 MVA generator and accessory equipment as well as the intake gate. 

Originally commissioned in 1985, the Jebba hydroelectric power plant is located in the North Central zone of Nigeria, about 100 km downstream of the Kainji Hydroelectric Power Plant. It is equipped with six 96.4 MW turbines and has a total generating capacity of 578.4 MW. 

The objectives of the general rehabilitation program are to extend the equipment service life for the next 40 years, improve reliability, and ensure compliance of the frequency and voltage control with the national grid code. The new equipment will repower the plant, boost the energy production of Nigeria, and provide much-needed energy to the people of the country.

Mainstream Energy Solutions Limited is a privately owned power generating company in Nigeria incorporated in 2011 and licensed to operate the Kainji and Jebba hydroelectric power plants through a concession agreement with the Federal Government of Nigeria.

ANDRITZ has been active in the African hydropower market for more than 100 years and is fully committed to support the continent on its way to a sustainable and clean energy future.

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January 2022: FengNing PSPP, China – Manufacturing for world’s largest pumped storage plant ongoing

By end of November 2021, the manufacturing of the second spiral case stay ring has been finished and the FAT (Factory Acceptance Test) was successfully done. The component is now being transported to the site.

In 2017, ANDRITZ received a contract from the state-owned Chinese energy utility Feng Ning Pump Storage Co. Ltd., State Grid Xinyuan Co. Ltd., to supply two variable speed pumped storage units for the new FengNing pumped storage power plant in Hebei Province. The scope of supply includes two asynchronous motor generator units with variable speed and a nominal capacity of 330 MVA in generator mode and 345 MVA in pump mode. Additionally, the AC-excitation, governor, as well as protection and computer control systems will be supplied. Completion of the project is scheduled for the end of 2023. 

Equipped with 12 × 300 MW pump turbine units in one cavern, FengNing will be the world's largest pumped storage power plant and the first variable speed pumped storage plant in China. ANDRITZ is proud to be part of this prestigious hydropower project in the rapid growing Chinese pumped storage market.

Technical data:
Total output: 3,600 MW
Scope output: 2 × 330 MVA
Head: 425 m
Voltage: 15.75 kV

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December 2021: ANDRITZ to supply complete electro- and hydro-mechanical equipment for the Nenggiri hydropower station, Malaysia

International technology group ANDRITZ – as part of a consortium – has signed a contract with TNBPG Hydro Nenggiri Sdn. Bhd. (a wholly owned subsidiary of TNB Power Generation Sdn Bhd.) to supply the complete electro- and hydro-mechanical equipment for the new Nenggiri Hydroelectric Project in Kelantan, the northeastern state of the Malay Peninsula.

Commissioning is scheduled for the middle of 2026. The contract value for ANDRITZ is more than 100 million euros.

The scope of supply of the consortium includes two Francis turbine generating units including complete mechanical and electrical balance of plant and hydro-mechanical equipment as well as the high voltage switchyard.

Once completed, the Nenggiri Hydroelectric Project will provide 300 MW of peak load coverage to significantly stabilize the national power grid. Flood mitigation benefits for the downstream areas are another important target of the hydropower station.

The Nenggiri Hydroelectric Project is one of several government-approved projects to meet the growing energy demand of Malaysia and to increase the share of renewable energy in its energy mix to 40 percent by 2035.

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December 2021: ANDRITZ to supply electro-mechanical equipment for nine hydropower stations in Mexico

International technology group ANDRITZ has been selected by Comisión Federal de Electricidad, the national utility of Mexico, to modernize and upgrade nine hydropower stations.

ANDRITZ will execute the order together with three local companies – GENERMEX, Hydroproject and SEISA.

The order value for ANDRITZ has a mid triple-digit million euro amount, the order will be booked during the next few months.

The scope of supply includes design, manufacturing, supply, transportation, erection, testing and commissioning of 29 generators, 17 turbines, 21 transformers, turbine governors, SCADA supervisory control and data acquisition system, control, excitation and protection systems, as well as the electrical power and associated auxiliary systems.

The contract is scheduled to begin in December 2021, and commissioning is to be completed in February 2027. By securing this prestigious contract, ANDRITZ will further consolidate its leading position in the hydropower market in Mexico and the region.

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November 2021: ANDRITZ to supply complete electro-mechanical equipment for the new Lower Kopili hydropower plant, India

International technology group ANDRITZ has received an order from the Assam state government-owned utility Assam Power Generation Corporation Ltd. (APGCL) to supply the complete electro-mechanical equipment for the Lower Kopili hydropower plant located on the Kopili river in central Assam, India. Start of commercial operation is scheduled for end of 2024.

The ANDRITZ scope of supply consists of plant design and engineering, manufacture, supply, erection, testing, and commissioning of the complete electro-mechanical equipment including all five turbine-generator units for the Lower Kopili hydroelectric project. This will be the first contract that ANDRITZ has received from APGCL in the state of Assam.

Once completed, the hydropower plant will have a total installed capacity of about 120 MW based on two main units and three environmental flow units and provide 456 GWh of electricity per year. The project will provide strong support in covering the growing demand for electricity in the Indian state of Assam.

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October 2021: ANDRITZ to supply electro-mechanical equipment for Robert S. Kerr hydropower plant, United States

International technology group ANDRITZ has received a contract from the U.S. Army Corps of Engineers’ Tulsa District for the rehabilitation and upgrade of all four turbines and generators at Robert S. Kerr hydroelectric power plant, located at Arkansas River in Eastern Oklahoma adjacent to the town of Cowlington.

The order value is close to 75 million euros. Commissioning of the first unit is expected in August 2025.

The ANDRITZ scope of supply includes the design, manufacturing, supply, transportation, erection, testing, and commissioning of four Kaplan turbine generator units with a capacity of 36.8 MW each, along with associated auxiliaries and ancillary equipment.

Once commissioned, the expected power generation will be about 152 GWh per year. By securing this prestigious contract, ANDRITZ has further consolidated its position as a leading player in the hydropower market in United States.

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September 2021: ANDRITZ to supply synchronous condensers for EnergyConnect, Australia

International technology group ANDRITZ has received an order from SecureEnergy, a joint venture between the Spanish company Elecnor, an energy infrastructure specialist, and the Australian engineering and construction company Clough, to supply the electro-mechanical equipment for four synchronous condenser plants in New South Wales.

The first shipment of components will commence in 2022, with commissioning starting immediately afterwards.

The ANDRITZ scope of supply comprises the engineering, design, manufacture and delivery as well as technical consulting during installation and commissioning of four 120 MVA salient pole synchronous condensers, including the balance of plant equipment. All four condensers will be engineered, designed, and manufactured in Austria.

The synchronous condensers provided by ANDRITZ will by part of EnergyConnect, the new interconnector between South Australia and New South Wales. EnergyConnect is a new 900 km transmission line and will significantly increase the power transmission capacity between the two regions. In addition, it will make the electricity supply more reliable and support Australia in its transition towards renewable energies. EnergyConnect is expected to be completed by 2024.

TransGrid, the project’s developer, is the transmission network service provider in New South Wales and the Australian Capital Territory. It owns and operates the network covering approximately 13,000 km and with more than 100 substations, which are connected to generators, distributors, and major end users.

The synchronous condenser plants are needed for reactive power management and to provide synchronous inertia.

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August 2021: ANDRITZ to completely rehabilitate Kopili hydropower plant, India

International technology Group ANDRITZ has received an order from Central Government owned utility, North Eastern Electric Power Corporation Ltd. (NEEPCO Ltd.) for the complete rehabilitation of the electro-mechanical equipment of the 200 MW Kopili hydropower plant located on the Kopili River in Dima Hasao district of Assam, India.

The project is expected to be finished until third quarter 2023.

ANDRITZ’s scope of supply includes detailed design and engineering, manufacture, transportation to the project site, supervision of the assembly, erection, testing as well as commissioning of the entire electro-mechanical equipment to be installed in the powerhouse of Kopili hydroelectric plant. Also included is the training of NEEPCO's personnel in design, engineering, operation, and maintenance of the plant.

The rehabilitation works will be executed by the India hydro subsidiary of ANDRITZ with its state-of-the-art manufacturing facilities in Mandideep (near Bhopal) and Prithla (near Faridabad). This contract will be the second contract from NEEPCO to ANDRITZ, the first being the supply of the complete electro-mechanical equipment for the greenfield hydropower project Pare HEP (110 MW), which was awarded in 2011.

The award of this contract further strengthens ANDRITZ’s leading position on the Indian hydropower market.

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ANDRITZ Hydro and MAN Energy Solutions agree on hydrogen cooperation

International technology Group ANDRITZ and the German company MAN Energy Solutions have concluded a strategic framework agreement to jointly develop international projects for the production of green hydrogen from hydropower.
 

Frank Mette, CEO of ANDRITZ Hydro in Germany, and Dr. Uwe Lauber, Chief Executive Officer and Chief Technology Officer of MAN Energy Solutions, signed the agreement in Ravensburg.

A pilot project in Europe will mark the start of the collaboration. Subsequently, the companies want to jointly identify further projects and implement them in the context of the German Federal Government's H2 Global initiative. H2 Global is a market-based funding platform, which aims to efficiently promote the market launch of green hydrogen and hydrogen-based power-to-X products. For this purpose, hydrogen energy partnerships are to be established with countries with a correspondingly high potential to provide a long-term, cost-effective, and reliable green hydrogen supply to Germany and the EU.

Frank Mette: “Hydropower is one of the few completely climate-neutral forms of energy, which is capable of providing base load power. We therefore see excellent potential for worldwide expansion – in new construction projects just as much as in repowering. By adding the possibility of producing hydrogen to hydropower plants, we are taking the next step and also making the energy generated there ready for export and storage without restriction. Together with MAN Energy Solutions, we can open up new markets and opportunities for the operators.”

Uwe Lauber: “The economy of the future will be climate-neutral, and to achieve this it needs huge quantities of green hydrogen. Together with ANDRITZ Hydro, we want to make this resource available. Hydropower plants are ideal for generating hydrogen in a completely climate-neutral, reliable and cost-effective manner. With ANDRITZ Hydro, we have been able to enter into a partnership with a world leader in the field of hydraulic power generation, to develop these prospects together with us.”

The companies are aiming to launch an initial joint pilot project before the end of this year, to provide about 650 tons of green hydrogen by using an electrolysis output of up to 4 MW, initially for local use. In follow-up projects, designed for the export of hydrogen, the installed electrolysis output is expected to increase to up to 100 MW in the coming years.

Frank Mette: “MAN Energy Solutions contributes scalable and, above all, flexible electrolysis technology to this partnership, along with many years of experience in power-to-X technology and plant engineering. Together, we will tap growth markets for hydrogen in Europe and worldwide, including for the production of green hydrogen, which can then be imported by German consumers.”

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July 2021: ANDRITZ to supply new spherical valves for Dinorwig power station in North Wales, United Kingdom, one of the largest pumped storage plants in Europe

International technology group ANDRITZ has received an order from First Hydro Company, UK, covering a contract for the supply of six new spherical valves for the Dinorwig pumped storage plant in Llanberis, North Wales, United Kingdom. First Hydro Company is owned 75% by ENGIE and 25% by Brookfield.

The first two valves will be installed in mid-2023, and the other four in mid-2025.

ANDRITZ's scope encompasses the design, manufacture, supply, installation, and commissioning of six spherical valves with a diameter of 2,500 millimeters and a pressure of 60 bar, including governors and the fire protection system.

With a total installed capacity of about 1,728 MW, Dinorwig is one of the largest pumped storage plants in Europe and provides balancing services including reserve and response. At peak, water flows through the turbines at 360m3 per second - the equivalent volume of a typical 25-meter length swimming pool.

The new ANDRITZ spherical valves will contribute to maintaining the overall availability of the entire plant, which has been in operation for nearly 40 years. Dinorwig plays a vital role in the safeguarding of Great Britain’s national grid.

First Hydro placed great confidence in ANDRITZ as a recognized worldwide specialist for spherical valves. ANDRITZ is proud to be part of the refurbishment project for Dinorwig power station.

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